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The production of Fused Zirconia involved reacting zircon sand at 2,800° Celsius and any desired stabilizes in an electric arc furnace. The molten zircon dissociates into zirconia and silica. The silica is driven off and collected separately as a silica fume, leaving a high purity zirconia.

Fused Zirconia is available in Monoclinic or partially stabilized with either Magnesia, Yttria, or Calcia.